More than 30% of our electric vehicles could run on coal according to a major discovery by American researchers

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What if coal, often criticized for its CO2 emissions, became an unexpected ally in the energy transition?

In the United States, researchers have developed an innovative method to use coal as a key component in electric car batteries. Is this a promising breakthrough or just a misguided idea? In this article, we’ll examine the details and try to understand what this innovation could change.

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Why graphite is at the heart of the problem?

When we talk about electric batteries, lithium is often mentioned, but there’s another equally important element: graphite. This material is essential for making the anode, a central part of batteries that allows electrons to flow. The problem? It takes 20 to 30 times more graphite than lithium to build a battery, and nearly all the graphite available on the market comes from… China. This dependency raises significant concerns about supply and costs. This is where researchers from the Oak Ridge National Laboratory in the United States come in. Their idea? Replace natural graphite with processed coal. While it may sound surprising, it’s not far-fetched: coal and graphite share a carbon-rich composition. Using a novel purification process, these scientists have managed to remove impurities from coal, enabling it to perform the same functions as graphite in batteries.

More than 30% of our electric vehicles could run on coal, according to a major discovery by American researchers - © Andersen EV
More than 30% of our electric vehicles could run on coal, according to a major discovery by American researchers – © Andersen EV

A greener coal than it seems

This revolutionary process has several advantages. First, it reduces reliance on China by using a resource that is widely available and distributed globally: coal. But that’s not all. Producing synthetic graphite, which is common today, requires high temperatures and therefore significant amounts of energy, resulting in high CO2 emissions. By using purified coal, these emissions could be drastically reduced. Even better, the process developed by researchers can also be applied to coal waste, such as ash or mining residues. These waste materials, estimated at 100 million tons in the United States alone, could meet up to 30% of the graphite demand for EV batteries by 2050. This solution combines recycling, resource conservation, and a reduced carbon footprint.

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A promising technology, but not for tomorrow

While this innovation brings a lot of hope, it’s important to remember that it will take time before it can be scaled up. Establishing a profitable and sustainable production chain will take years. In the meantime, this breakthrough could already ease pressure on graphite supply chains and reduce dependence on Chinese imports. It remains to be seen whether this process can adapt to other materials, such as biomass, as researchers suggest. For now, focusing on coal seems like a more realistic step. In a context where the automotive industry is searching for quick and effective solutions to democratize electric vehicles, this discovery could become a major asset.

This article explores how coal, often criticized for its emissions, could become a key component in electric batteries thanks to innovative technology. A solution that could reduce our dependence on Chinese graphite while recycling waste. Promising, but still far from being a reality for our cars.

Adrien Conges
Adrien Conges
I grew up near Magny-Cours, an old Formula 1 circuit in France so I've been passionate about motorsport and automobiles since childhood. I currently live in Bordeaux, France and I'm still waiting for Ferrari to win a 17th F1 constructors' title.

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