Ford sounds the alarm: 30% of these models could have a serious suspension issue

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Off-road enthusiasts have reason to worry: Ford has just recalled nearly 150,000 Bronco units due to a serious suspension issue.

The problem comes from the rear shock absorbers, specifically their external reservoir, which could corrode over time. In the worst case, the reservoir could detach completely and end up on the road, creating a real hazard for other drivers. Ford estimates that 30% of the recalled vehicles could be affected, although no major accidents have been reported.

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A problem affecting recent models

The recall applies to Ford Broncos produced between September 2020 and July 2024. It only concerns the Badlands versions and those equipped with the Sasquatch package, known for their off-road-specific setup. The issue originates from a particular design of the Bilstein shock absorbers, which feature an external reservoir to enhance comfort and stability during off-road driving. Over time, corrosion can develop between the external reservoir and the mounting bracket, gradually weakening the structure until it breaks. Certain warning signs may alert owners: less precise handling, unusual noises, or oil leaks near the rear wheels.

This isn’t the first time Ford has had to recall Broncos due to technical issues. In 2023, another recall affected over 175,000 units due to a potential issue with the 2.7L EcoBoost engine, which could suddenly fail and cause the vehicle to stall. More recently, in January 2024, the brand also had to recall several thousand F-150s and Mustang Mach-Es due to transmission software and braking system problems. These recall campaigns highlight the challenges Ford faces with its recent models, particularly regarding long-term durability and reliability.

The recall applies to Ford Broncos produced between September 2020 and July 2024.
The recall applies to Ford Broncos produced between September 2020 and July 2024.

A solution still pending

Ford has identified the cause of the issue and has already made a design change on recent models by adopting a different shock absorber setup. However, for vehicles already on the road, no concrete solution has been announced yet. The manufacturer is still working on a permanent fix and will inform affected owners as soon as a remedy is available. Recall notifications will begin reaching owners between February 3 and 7, 2025. In the meantime, if you own a Bronco affected by the issue, caution is advised. It’s best to avoid overly demanding trips and keep an eye out for any warning signs.

Ford has identified the cause of the issue and has already made a design change on recent models by adopting a different shock absorber setup.
Ford has identified the cause of the issue and has already made a design change on recent models by adopting a different shock absorber setup.

A case to follow closely

With this massive recall, Ford has a lot at stake regarding the reliability of its iconic SUV. The Bronco has established itself as a benchmark for off-road driving, and a suspension issue could tarnish its reputation. The brand has every reason to quickly offer an effective solution to reassure its customers.

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This article covers Ford’s recall of nearly 150,000 Broncos due to corrosion issues in the rear shock absorbers. The affected models include the Badlands and Sasquatch versions produced between 2020 and 2024. Ford is currently working on a fix, but in the meantime, owners should remain vigilant. Stay tuned!

Images: © Ford

Adrien Conges
Adrien Conges
I grew up near Magny-Cours, an old Formula 1 circuit in France so I've been passionate about motorsport and automobiles since childhood. I currently live in Bordeaux, France and I'm still waiting for Ferrari to win a 17th F1 constructors' title.

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